Princeton Home Dialysis Equipment 4411 0019 User Manual

P/N 4411-0019  
CC-100  
Coolant  
Circulator  
Operation  
manual  
Manual Version 1  
Revision B  
July 1, 1998  
ꢀꢁꢁꢂꢂꢃꢄꢄꢂꢅꢀ  
 
Table of Contents  
Chapter 1 Introduction ........................................................................................ 5  
Description..........................................................................................................................5  
Specifications......................................................................................................................5  
Chapter 2 Warnings............................................................................................. 7  
Introduction.........................................................................................................................7  
Chapter 3 Installation .......................................................................................... 9  
Inspection............................................................................................................................9  
Spare Parts Bag...................................................................................................................9  
Connections and Checks.....................................................................................................9  
Chapter 4 Maintenance ..................................................................................... 11  
Air Filter............................................................................................................................11  
Coolant..............................................................................................................................11  
Coolant Pump....................................................................................................................11  
Schematic Diagrams .........................................................................................................11  
Warranty and Service........................................................................................ 15  
Warranty............................................................................................................................15  
Equipment Repairs............................................................................................................15  
Contact Information..........................................................................................................16  
iii  
 
 
Chapter 1  
Introduction  
Description  
The Model CC-100 Coolant Circulator is a universal water-to-air heat exchanger. It  
transfers heat from any heat source into the air. It was designed primarily for removing  
heat from thermoelectrically cooled CCD cameras. A magnetic drive coolant pump  
circulates coolant to the CCD camera (or any other heat source). This coolant passes  
through the hot side of the camera, which raises the temperature of the coolant. The  
heated coolant is then returned to the radiator of the CC-100. An internal fan forces air  
through the radiator reducing the temperature of the coolant by convection. The coolant  
then returns to the pump and repeats the cycle. This efficient closed cycle process can  
maintain the temperature of the coolant within a few degrees above ambient temperature.  
Specifications  
Note: All test data and specifications shown are based on pumping water and are  
guidelines only. Specifications will vary depending on specific fluid, temperatures, and  
other operating conditions.  
Coolant: Water, water/ethylene glycol (50% solution), automotive antifreeze and other  
inert liquids with viscosity approximately that of water.  
Capacity: Approximately 0.9 quart ( 0.85 liter), exclusive of external coolant lines and  
device to be cooled.  
Pressure and Flow  
Maximum head pressure 13 feet (4 meters), 6.38 PSI ( 44 kPa), with zero  
flow.  
Maximum flow is 5 gallons per minute (19 liters/min) with zero head pressure.  
A flow rate of 1 gallon per minute (3.8 liters/min at 5 PSI (34.5 kPa).  
In a typical application with 20 feet (6 meters) of 3/16 (4.76 mm) I.D. polyurethane  
tube, and 8 Swagelock quick connect connectors. The flow rate will be 1 pint per  
minute ( 0.5 liters/min).  
In a typical application with 20 feet (6 meters) of 3/16 (4.78mm) I.D. polyurethane tube  
with only tube connectors. The flow rate will be 1 quart per minute ( 0.95 l/min).  
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CC-100 Coolant Circulator Manual  
Cooling Capacity  
Version 1.B  
Temperature rises approximately 0.03°C per watt (3.4 btu/hr). Based on a typical  
flow rate of between 0.5 (0.47 liter) to 1 quart (0.95 liter) per minute and a thermal  
load of 100 watts (341 btu/hr).  
When using a CC-100 to cool a PI detector, the coldest attainable temperature should  
be reduced by no more than two degrees compared with using tap water at ambient  
temperature.  
Operating Environment  
Temperature  
Minimum: 0°F (-18°C). Avoid freezing coolant.  
Maximum: 120°F (49°C).  
Humidity: Avoid condensation  
Clearance  
Front: 6 inches (150 mm) minimum  
Rear: 12 inches (300 mm) minimum  
Side: 1 inch (20 mm) minimum  
Power Requirements: 50/60 Hz  
2 A @ 105V to 125V AC (standard)  
2 A @ 90V to 110 V AC (factory installed option)  
1 A @ 210 V to 250 V AC (factory installed option)  
Mechanical  
Dimensions  
D, W, H: 12½ 318mm) × 15¾ (400mm) × 8¼ (210 mm)  
Weight (without coolant)  
16 lb (7.3 kg) without transformer, standard  
19 lb (8.6 kg) with optional transformers for either 100V or 230V AC operation  
Fluid Interface  
Two ¼ female NPT tapped threads provided at the Inlet and Outlet on the rear  
panel.  
Two ¼ male NPT connectors to ¼ swage tube fittings with two 3 (76mm) by ¼  
OD copper tubes provided standard.  
Two ¼ plastic Swagelock tube plugs are provided standard.  
Options  
Tube accessory kit with eight Swagelock quick disconnect connectors and 20 feet  
(6 m) of polyurethane tubing ¼ OD by 3/16 ID.  
 
Chapter 2  
Warnings  
Introduction  
This chapter contains cautions and notes concerning initial setup and operation of your  
system. Of course, reading this section should not replace reading the entire manual. The  
rest of the manual contains complete procedures for installing and operating your  
system, as well as a more detailed explanation of the following warnings  
WARNING  
Verify that the line voltage and fuse ratings are compatible before turning  
on the system. Voltage applied outside the range may damage the apparatus! The line  
voltage is not selectable. The unit must be modified at the factory for the desired  
operating voltage. The Model number on the rear panel indicates the line voltage with  
which this unit is designed to operate. The Model CC100-115V may be used for line  
voltages between 105 and 125 V AC, 50 or 60 Hz. The Model CC100-230 V may be  
used for line voltages between 210 and 250 V AC, 50 or 60 Hz. The Model CC100-100V  
may be used for line voltages between 90 and 100 V AC, 50 to 60 Hz. The fuse ratings  
are labeled on the rear panel, except Model CC100-100V. For the CC100-100V the fuse  
rating is 2 A at 120V AC.  
WARNING  
WARNING  
Protective grounding must be maintained. Protective grounding could become  
ineffective in apparatus possibly damaged during shipping. Until safety has been verified  
by Princeton Instruments, Inc, such damaged apparatus should not be used. Tag the unit  
appropriately to warn any potential user of such a danger.  
A socket outlet provided with the necessary earth ground contact must be  
used. Any extension cord or adapters used must also comply with these safety  
requirements. If the supplied cord plug is not compatible with the power socket, a  
substitute plug of a compatible design should replace it. Replacement power cords or  
power plugs must have the same polarity as those of the original equipment to avoid  
hazard due to electrical shock. Disconnecting the protective earth terminal inside or  
outside the apparatus is prohibited.  
Never run the CC-100 without coolant in the reservoir. Although the magnetic  
pump can withstand short intervals of operation without coolant, doing so will shorten  
the life of the pump.  
CAUTION  
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CC-100 Coolant Circulator Manual  
Version 1.B  
Never allow coolant to freeze. For storage, shipping and operating, a mixture of  
water/antifreeze or equivalent should be used to prevent freezing and corrosion. Any  
commercial brand antifreeze, recommended for automotive use, may be used in the CC-  
100. It is especially important to prevent freezing during shipping, since the temperature  
to which the CC-100 will be exposed will not be under control. Since it is very difficult  
to drain the CC-100 completely, it is strongly advised to fill with an antifreeze solution  
of sufficient concentration to prevent freezing. Circulate coolant solution for at least five  
minutes prior to draining in preparation for shipment.  
CAUTION  
WARNING  
Do not operate the unit with the top cover removed. The fan blades are exposed  
inside the CC-100. Primarily, personal injury will result if the operator comes in contact  
with the rotating fan blades. Secondarily, running the CC-100 with the covers removed  
prohibits air flow through the radiator. The temperature of the coolant will rise, since  
there will be no exchange of heat between the coolant and the air. The rise in  
temperature may not damage the CC-100, but may overheat and cause damage to the  
device that is being cooled.  
WARNING  
WARNING  
Check all coolant hoses and connectors for leaks. Although the unit is tested  
for leaks at the factory, a visual check for leaks should be made whenever the top cover  
is removed. If you observe any coolant leakage, turn off the CC-100 at once. Any  
leakage inside the CC-100 is an electrical hazard and should be repaired prior to use.  
Do not pressurize the coolant system. The maximum pressure generated inside of  
the CC-100 is 6 PSI ( 41.4 kPa). There should be zero pressure in the system when  
the CC-100 is not in operation. Applying any external pressure to the system is not  
recommended and will void the warranty.  
WARNING  
WARNING  
WARNING  
There is no coolant flow indication or protection. It is recommended that the  
user sense coolant flow and provide protection to the device being cooled, if coolant  
flow is interrupted.  
Do not operate the system using 100% ethylene glycol. A high concentration  
solution is not able to carry away the heat created by the detector. A 50% solution is  
recommended.  
During shipment spare parts are taped inside of the CC-100 to the top support bracket.  
These parts must be removed prior to applying power to the unit.  
 
Chapter 3  
Installation  
Inspection  
When unpacking the CC-100, it should be inspected for any obvious shipping damage.  
Any shipping damage noted should be reported without delay to both the carrier and to  
Princeton Instruments, Inc., before operating the system. In case of shipping damage, all  
shipping material should be saved. Princeton Instruments, Inc. and the shipping carrier  
should be notified immediately. Otherwise Princeton Instruments, Inc. will consider the  
damage due to abuse. If external damage is unnoticeable, but system specifications are  
not met, internal damage has probably occurred.  
Spare Parts Bag  
Remove the top cover of the CC-100 by removing the four screws and washers from  
each side of the top cover. Remove the package of spare parts containing the copper  
tubes, nuts, etc. from the inside of the CC-100. Inspect inside the instrument for internal  
damage. Again, in case of shipping damage, all shipping material should be saved.  
Princeton Instruments, Inc. and the shipping carrier should be notified immediately.  
Otherwise Princeton Instruments, Inc. will consider damage as due to abuse.  
Connections and Checks  
Make all the coolant plumbing connections between the CC-100 and the device to be  
cooled.  
Remove the lid from the reservoir and fill it with a water/antifreeze mixture of  
sufficient concentration to prevent freezing. Be careful not to spill any coolant inside  
of the instrument.  
Turn the power on and allow the coolant to circulate.  
Refill the reservoir as required until all the air is out of the system DO NOT  
OVERFILL the reservoir.  
Tighten the lid onto the reservoir.  
Check for both internal and external leaks. Generally, four or five minutes of  
operation should be sufficient to determine if any leaks are present.  
Turn the power off.  
Place the plastic tube plugs in a bag and secure inside the chassis (these parts will be  
needed if you have to return the instrument for repair). Install the top cover and  
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10  
CC-100 Coolant Circulator Manual  
Version 1.B  
secure it with the eight screws and washers removed above. Installation is now  
complete.  
 
Chapter 4  
Maintenance  
Air Filter  
The frequency of cleaning depends on the environment around the CC-100. Usually,  
whenever the velocity of air coming out of the CC-100 decreases, it is time to clean the  
filter. Another indication is the rise in the outlet temperature above ambient. Normally  
this temperature will be within a few degrees of ambient. The air filter is located in front  
of the radiator. The easiest way of cleaning the filter is to vacuum it from the outside  
without any disassembly of the CC-100. If this is not possible, the filter can be cleaned  
by removing the top cover, removing the brackets holding the radiator in place, tilting  
the top of the radiator away from the rear panel and removing the air filter. Once the  
filter is removed, wash out the filter with tap water and allow it to dry before reinstalling  
it.  
Coolant  
The antifreeze coolant needs to be maintained annually. A complete flush and refill is  
recommended per instructions on the particular brand of antifreeze selected.  
Coolant Pump  
The top cover needs to be removed every six months and the pump oiled. The name plate  
on the pump indicates the type of oil and the location for lubrication. Apply two or three  
drops of oil into each location, essentially any type of S.A.E. 20 electric-motor oil can be  
used.  
11  
 
12  
CC-100 Coolant Circulator Manual  
Version 1.B  
Schematic Diagrams  
Figure 1. Flow  
diagram.  
Figure 2.  
115 V Chassis  
Wiring  
diagram.  
 
Chapter 4  
Tips and Tricks  
13  
Figure 3.  
100 V Chassis  
Wiring  
diagram.  
 
14  
CC-100 Coolant Circulator Manual  
Version 1.B  
Figure 4.  
230 V chassis  
wiring.  
 
Warranty and Service  
Warranty  
This equipment is warranted to be free from defects of material and workmanship. It is  
sold subject to the mutual agreement that the liability of Princeton Instruments, Inc., is  
limited to replacing defective parts and/or repairing malfunctioning equipment at its  
factory, provided the equipment is returned, transportation prepaid, within twelve (12)  
months of its factory ship date.  
The purchaser agrees that Princeton Instruments, Inc. shall assume no liability for  
consequential damages resulting from its use or from packaging of shipments returned to  
the factory.  
Components which are damaged by misuse are not warranted. Units which have been  
modified by a customer are not warranted.  
UV coatings are not covered by this warranty.  
Equipment Repairs  
It is recommended that units requiring service in the United States be returned to the  
factory located in Trenton, New Jersey. Before instrumentation is returned for service,  
please consult a service engineer at the factory. In many cases, the problem may be  
cleared up over the telephone.  
If the unit needs to be returned, the service engineer will ask for a detailed explanation of  
the problems encountered and a purchase order to cover any charges. You will then  
receive a Returned Materials Authorization (RMA) number. Place this number on the  
package so the returned equipment can be easily identified when received at the factory.  
You must also include with the equipment a completed RMA form explaining the  
symptoms or problems encountered. Without this document, repair turnaround time will  
be considerably longer.  
It is especially important to prevent freezing during shipping, because the temperature to  
which the CC-100 will be exposed will not be under control. Since it is very difficult to  
drain the CC-100 completely, it is strongly advised to fill with an antifreeze solution of  
sufficient concentration to prevent freezing and allowed to circulate for at least five  
minutes prior to draining in preparation for shipment. Before shipping the unit, the  
plastic tube plugs should be installed on both the inlet and outlet tube fittings to prevent  
leakage and possible additional damage.  
If the unit is under warranty, the customer is only responsible for the transportation and  
insurance charges to Princeton Instruments. Princeton Instruments is responsible for the  
return transportation charges. If the unit is out of warranty, the customer is responsible  
for all transportation charges (including insurance and duty fees, when applicable) as  
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CC-100 Coolant Circulator Manual  
Version 1.B  
well as all charges incurred to perform the repairs. In this case, the customer can decide  
the insurance value.  
International customers should contact your local manufacturers representative or  
distributor for repair information.  
Contact Information  
Princeton Instrument’s manufacturing facility is located at the following address:  
Princeton Instruments, Inc.  
3660 Quakerbridge Road  
Trenton, NJ 08619 (USA)  
Tel: 609-587-9797  
Fax: 609-587-1970  
Tech Support E-mail: [email protected]  
For technical support and service outside the United States, see our web page at  
addresses of Princeton Instrument’s overseas offices and representatives is maintained  
on the web page.  
 

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